Akvaton: manufacturing in Rivne since 1991

The standard cycle is 5–10 business days for standard items (drawing → enamelling → winding → testing → packaging). More complex configurations with glass-fibre or film insulation — 2–3 weeks. Exact lead times are set in the commercial offer for your volume.

On SAMP (Italy) lines, diameter is monitored by real-time laser micrometers with 1 µm precision. Readings are logged into the batch journal — every metre of wire has a recorded actual cross-section. Tolerances — per IEC 60317, grade 1 (G1) or grade 2 (G2) at your choice.

We produce the full range of enamel coatings to IEC 60317:

• Polyurethane (PUR) — TI 130 class, solderable without stripping;
• Polyesterimide (PEI) — TI 180, baseline for most industrial motors;
• Polyamide-imide (PAI) — TI 200, traction motors, heavy industry;
• Double-coat PEI+PAI — TI 220, for critical applications.

Separately — special insulation: glass-fibre, polyimide film (Kapton), combined systems.

MAG Maschinen units run a cascade of 3–5 drying zones, each with its own PID controller and thermocouples. Temperature in every zone is automatically adjusted to line speed and varnish type. Any deviation above ±5 °C — the system halts and alerts the operator.

Yes. Every finished batch has a unique number linked to:

• the rod certificate (input),
• drawing-line log (speed, temperature, operator),
• enamelling-unit log (drying zones, varnish type, varnish batch),
• laboratory protocol (diameter, insulation, breakdown voltage, heat resistance).

In case of a claim — we restore the full batch history within 24 hours and pinpoint where the deviation could have occurred.

Per ISO 9001 requirements:

• Micrometers and calipers — monthly, with accredited reference standards;
• Electrical-test instruments (breakdown voltage, micro-ohmmeters) — quarterly;
• Climate chambers (heat resistance, snap-cut, wrap-test) — every six months, accredited metrology service.

All calibration certificates are available to client auditors on request.

Yes — this is part of the standard test suite per IEC 60851:

• Snap-cut — wire wound on a mandrel + 175–200 °C thermal shock to check insulation elasticity;
• Wrap-test — insulation-to-conductor adhesion;
• Heat-shock — ageing at elevated temperatures to predict service life;
• Cut-through — insulation resistance to mechanical stress.

Test protocol ships with every consignment.

Three stages:

• Incoming — every raw-material batch (copper/aluminium rod): purity, cross-section, resistivity, conformity to ASTM B49 / EN 1977;
• In-process — on drawing lines (diameter, surface cleanliness) and enamelling (insulation thickness, defects);
• Outgoing — every finished coil/spool: full electrical-mechanical check + protocol.

Total capacity — about 180 tonnes/month of finished copper and aluminium enamelled wire on a 2-shift schedule, expandable to 260+ tonnes per month. We keep reserve capacity for priority orders of regular partners.

Finished wire is wound onto DIN spools (standard sizes K125–K630), wooden drums for large batches, or custom packaging per the client’s specification (anti-corrosion films, polyethylene wraps, vacuum sealing). Stored in a warehouse with humidity controlled to 60% RH max. Details — on the Packaging page.

Yes — we have our own MIZAR MAKINA (Türkiye) recycling line for cable and wire scrap. All trimmings, defective coils, and process residues are returned to the production cycle as secondary copper. This allows us to use up to 100% recycled copper for parts of the line with a low carbon footprint. According to our calculations, the product carbon footprint for 2025 is approximately 1.37 t CO₂ per tonne. Details — on the Ecology page.

Three key differences:

• Full cycle under one roof — from rod drawing to winding and packaging. Most competitors only handle drawing or only enamelling.
• In-house laboratory with the complete IEC 60317/60851 test suite — many manufacturers outsource this.
• Premium European equipment (MAG Maschinen, SAMP, NEWTECH, Ridgway) — ensures consistent quality on par with European producers at a competitive Ukrainian price.